graduate design research · healthy materials lab, parsons

Graduate research · Concept

Healthy, low-carbon materials are already here.The question is whether our processes will let them in.

Research capstone · Fall 2025 · Rishabh Salian & Henry Schroder

the frame

We have so many exciting materials. Why do they rarely make it past the exhibition wall?

Already real, already buyable

Mycelium composite

Mycelium composite

Grown, not extracted.

Hempcrete

Hempcrete

Carbon-storing, breathable.

Straw panel

Straw panel

Ag by-product → insulation.

Buildings and construction are responsible for around 37% of global energy-related CO₂ emissions.1 Affordable housing is where healthier, lower-carbon materials could do the most good — and where cost pressure makes them hardest to keep. I spent a semester with the Healthy Materials Lab at Parsons, a research and education center that promotes healthier building materials through its materials library, partnerships, and training.

This was a two-person capstone with Henry Schroder — the field visit, interviews, and synthesis were shared. My focus, and the part I'd build first, is the intervention this page ends on: Healthy Materials Packages.

Research question

How might we increase the adoption of innovative low-carbon materials in construction?

Mineral / technicalclay · mineral coatings · carbon-cured concrete
Non-standard bio-basedhemp · straw · cellulose · mycelium

Not lab prototypes — materials that meaningfully cut embodied carbon and can already be specified and bought today.

1 UN Environment Programme, Global Status Report for Buildings and Construction. · Material close-ups via Wikimedia Commons (CC BY / CC0); field photos are the author's.

the timeline

Fall 2025, start to finish.

Field research Expert interview Synthesis Milestone
SEP ’25OCT ’25NOV ’25DEC ’25Literature scaninnovation · process · policyHML library accessParsons · the field visitAlison MearsDirector, HMLOmir Majeedproject manager, CBRERicardo Ortizregenerative architectAffinity mappingfragments → themesEcosystem mappingactors + decision flowLeverage pointswhere adoption stalls3 interventionsPackages first

What this is not: a longitudinal field study. One field visit and three practitioner interviews point to where adoption stalls — the contractor and manufacturer interviews are still ahead.

The research

Mixed-methods, and honest about scope: a desk-research spine plus four primary engagements — a materials-library field visit and three practitioner interviews — read for where adoption stalls, not to measure attitudes.

Primary · field engagements

Healthy Materials LabField visit · Parsons
Alison MearsDirector, HML
Omir MajeedProject manager, CBRE
Ricardo OrtizRegenerative architect

Secondary · desk research

Embodied carbon in buildingsUNEP · GlobalABC
Building codes & standardswhere novel materials stall
Enterprise Green CommunitiesNYC affordable-housing specs
mindful MATERIALS · HPDmaterial-health frameworks
BioFabricatebiomaterial classification
LEED · USGBClow-emitting materials

field visit

Inside the Healthy Materials Lab

A library you pull open drawer by drawer — every material catalogued, tagged, and ranked for health and carbon.

Hover to pause · tap a photo to enlarge

Field visit · Donghia Healthy Materials Lab, Parsons School of Design · Oct 2025.

what's actually blocking adoption

Four patterns came up again and again. The quotes are the evidence.

  • Theme 1 · Policy, codes & standards

    Without recognized codes or testing pathways, insurers won't insure, contractors won't install, and project managers won't specify — so teams default back to the familiar.

    “In more novel systems like in the hemp area, there weren't any standard specifications in any of the building codes.”

    Alison Mears, Director, Healthy Materials Lab
  • Theme 2 · Cost & market pressures

    On most projects, cost overrides almost everything. Low-bid procurement and contingency fear make unfamiliar materials read as financial risk — even when owners hold climate or health goals.

    “It's the cold truth of construction. They will never spend more; they will only do it if they have to.”

    Omir Majeed, Project Manager, CBRE
  • Theme 3 · Process & supply

    Supply chains for newer materials are thin and fragile — often a single supplier and long lead times. When a timeline slips, teams revert to whatever is readily available.

    “Smaller markets don't have backup suppliers, which means lead times stretch and cost goes up.”

    Alison Mears, Director, Healthy Materials Lab
  • Theme 4 · Awareness & education

    Many decision-makers simply don't know which healthy materials exist or how to use them. High-level intentions get lost between design, specification, procurement, and the job site.

    “If I'm not aware, I don't know to ask. If I'm aware, I create a market force that encourages better materials.”

    Alison Mears, Director, Healthy Materials Lab

the turn

Adoption doesn't scale through individual persuasion. Decisions are made in a cascading order — and that's where the leverage points are.

  1. 01

    Owner awareness & priorities

    When owners ask for healthy materials early — in RFPs, standards, and goals — the whole team gets permission, and pressure, to prioritize them.

  2. 02

    Standard creation & testing

    Shared tests, details, and spec language turn “experimental” materials into normal options approvers and insurers are comfortable with.

  3. 03

    PM training & planning

    With simple tools, project managers can plan for healthy materials from the start and protect them from schedule, cost, and substitution pressure.

  4. 04

    Contractor-controlled decisions

    Contractors often choose the final products; training and substitution guidance can flip a common blocker into a key driver.

  5. 05

    Supply transparency

    Quick, trusted information on available, tested products makes healthy materials feel less risky and easier to pick.

from insight to intervention

Three concepts came out of this — each attacking a different point where healthy materials fall out.

  • Healthy Materials Packages

    my focus · the one I'd build first

    Pre-assembled spec packages for common NYC interior scopes (unit renovation, corridor, lobby, bathroom) that swap in vetted healthier / lower-carbon materials, with a simple cost + maintenance + carbon comparison to “business-as-usual.” It attacks cost fear at the earliest spec stage and keeps healthy options as the default instead of being value-engineered out.

    Builds on HML's curated collections and NYC's Enterprise Green Communities Criteria.

  • Supplier transparency & vetting dashboard

    A simple dashboard where project teams see approved suppliers, product health/carbon data, lead times, and safe substitutions per material category.

    Builds on mindful MATERIALS' Common Materials Framework and the HPD public repository.

  • On-site contractor training & material intro kit

    Sample boards, step-by-step install cards, short safety videos, and a “substitution playbook” of pre-approved healthy alternatives for when something is out of stock.

    Builds on HML's education programs and LEED low-emitting-materials guidance.

the intervention, made tangible

Healthy Materials Packages — a working slice.

The product I'd build first, running on illustrative data. Pick a scope, accept or reject each vetted swap, and watch cost, carbon, and health totals recompute. Flip on the cost-pressure lens to see which lines a value-engineering pass would attack — and the defense each one carries. The built-in assistant answers from the package you've configured, over a real model API.

HM Packagesconcept
Melrose Senior ApartmentsBronx, NY · 48-unit moderate rehab
Enterprise Green Communities aligned
+3.1% vs BAU

Unit renovation

The flagship package: six swaps that hold first cost within ~3% while halving embodied carbon.

Flooringliving + bedrooms · 585 sf
VE-safe
+$205 first cost-64% carbon3 regional suppliers · lead 2–3 wk
HPD publishedGreenGuard Gold
Why it holds

Targets the same wear and damp-mop cleanability LVT is specced for, at a premium small enough to survive a value-engineering pass. EGC · Healthy Living Environment — resilient flooring

Paintwalls + ceilings, 2 coats · 1,850 sf
VE-safe
+$111 first cost-14% carbon6 regional suppliers · lead stock
GreenGuard GoldCDPH v1.2 compliant
Why it holds

Zero-VOC lines are cost-parity at contractor grade now — the spec holds even when the paint schedule gets rebid. EGC · low-VOC paints and coatings

Insulationdemising walls, thermal + acoustic · 460 sf
VE-safe
$253 first cost-60% carbon4 regional suppliers · lead stock
Formaldehyde-freeHPD published
Why it holds

The rare swap that is cheaper outright — and the fire and acoustic ratings come free. EGC · envelope + healthy living

Kitchen caseworkbase + wall cabinet boxes · 14 lf
VE watch
+$168 first cost-19% carbon2 regional suppliers · lead 4–6 wk
NAF — CARB exemptFSC available
Why it holds

Cabinet boxes are the unit's largest formaldehyde source; the ~6% premium is the package's most exposed line, so it is named as the health upgrade — not hidden in the millwork budget. EGC · composite wood emissions

Countertopkitchen + bath vanity top · 32 sf
VE watch
+$160 first cost-20% carbon2 regional suppliers · lead 3–4 wk
Declare labelHPD published
Why it holds

Same fabricators, same install day; the delta is one line in the kitchen budget and it removes the particleboard core. EGC · healthy interior finishes

Adhesives & sealantswhole-unit allowance · 1 lot
VE-safe
+$20 first cost-12% carbon5 regional suppliers · lead stock
CDPH v1.2 compliant
Why it holds

Invisible in the budget and the schedule — the cheapest health win in the package. EGC · low-emitting materials

Concept prototype · illustrative data — representative magnitudes, not measured quotes or verified EPDsassistant runs on a live model API via a server-side proxy
LIVE DEMO · Healthy Materials PackagesWORKING

The packages tool above is live.

Real interactions on illustrative data: per-line swaps recompute cost, carbon, and health totals; the cost-pressure lens simulates a value-engineering pass; the spec sheet exports to CSV; and the assistant answers from your configured package through a real model API behind a server-side proxy — no key ever reaches the browser.

Open the prototype full-screen

Healthy, low-carbon materials are here. The question is whether our processes will let them in.

A personal lesson from this one: stick to what you're good at, and focus on practical improvements rather than industry-wide disruption. If I take it further, I start with the packages — the smallest intervention aimed at the biggest blocker, cost fear, at the exact moment specs get written. Next: the contractor and manufacturer interviews, then the final affinity mapping.

With Henry Schroder · Healthy Materials Lab, Parsons School of Design.